Captures yield data plant-wide, by department, by line, and by batch in real-time, including cut-up, marination, injection, mixing, breading, cooking, cooling, and freezing

Collects and manages meaningful production-related data from EV lines in real-time

Tracks and analyzes gains, losses, and processing performance throughout processing plants

CAT Squared's CMMS 4.0 System tackles the issues of process duplication, lack of standardization, and disparate operational systems by centralizing and correlating data across the business. This wealth of actionable information empowers organizations to make better decisions, enhance performance, and optimize cost controls, ultimately driving long-term success and sustainability.

Manages yield improvement by tracking yield from each carcass side through cut-up

Begins yield analysis by capturing live incoming weights and captures data for settlements

Integrates with ERP systems for inventory reconciliation and order fulfillment; also reduces shipping errors and improves inventory rotation with system directed putaway and picking

CAT Squared’s TACTICALOPS Planning & Optimization Software models the complex processes within the manufacturing facility and generates an optimized production schedule, highlighting bottlenecks and surpluses and maximizing profit with production analytics.

Collects and visualizes data to accurately track, monitor, and analyze OEE (Overall Equipment Effectiveness) by leveraging IIoT-enabled devices

Manages RTC and RTE processes from receipt to pack out, providing yield data for analysis and reporting

Collects on-line inspection defect data by inspector, line, lot, grower, and station

Facilitates load management and picking by customer and by order; reconciles financial and inventory data; and ensures traceability of products through the delivery process

CAT Squared’s Pre-Chill and Post-Chill solution collects the counts, weights, and grades of birds entering and exiting chillers to capture pickups and yields in the production process.

Integrates with existing sizing and distribution systems to collect counts, weights, and grades of birds entering and exiting chillers

Integrates with ERP systems to receive goods against purchase orders, conduct transactions on the plant floor, and send data back to the ERP system

Helps plant personnel maintain visibility of key performance indicators (KPIs) and includes real-time reporting with statistical process control (SPC) analysis capabilities

Design and manage label formats with box-end, consumer unit, and weigh-price labeling functionality

Tracks incoming and processed weight and integrates with grower systems for settlements

Captures gross weights from each grower, facilitating better traceability and improved yield management

Ensures complete traceability and accountability with a secure, bar-coded chain of custody and reduces the risk of non-compliance by eliminating errors and missing data

Optimizes production plans based on orders and priority rules, then monitors real-time production against those plans

Powered by Starfish, CAT² connects your MES to the entire supply chain—sharing FSMA 204-compliant data securely with partners using platforms like IBM Food Trust, SAP, and others. No blockchain required.

Eliminates paper on the plant floor, saving money on supplies and storage as well as reducing the time needed for recalls or regulatory audits

Eliminates operator errors and ensures consistency and accuracy in the mixing process

CAT² FoodTrace transforms your traceability data into a branded QR-code experience. Highlight product origins, ESG claims, and farm-to-fork storytelling with a configurable portal powered by Starfish.