The software is designed to manage all aspects of material and construction progress tracking for pipeline projects, including metallic and non-metallic piping materials. It enables efficient tracking of project materials, construction activities, and progress monitoring at various levels.

Features

Material Management

• Facilitates detailed material management for pipeline project materials.
• Supports both metallic (e.g., Carbon Steel) and non-metallic (e.g., HDPE) piping materials.
• Tracks receipt of pipe materials along with Heat/Batch Number records.
• Generates a unique identifier for each pipe using Pipe Number and Heat Number.
• Associates Material Test Certificates (MTC) with each Heat Number automatically.
• Maintains OSRD (Over/Short/Received/Damaged) data for discrepancy analysis.
• Handles material receipts across multiple stores (physical or logical).
• Records actual received pipe length for accurate material control.
• Supports non-pipe material (Fittings, Valves, Gaskets, Bolts) receipt and issuance tracking.
• Issues inspected materials with flowline/alignment sheet references and KM range.
• Issues materials using Material Issue Voucher (MIV).
• Provides Material Consumption and Traceability reports.

Construction Progress Management

• Tracks activities: surveying, stationing, ROW prep, trenching, stringing, welding, coating, lowering, hydrotesting, and more.
• Progress updates available at Chainage, Pipe, Joint, Section, and Station levels.
• Generates March Chart report for activity-wise chainage progress over time.
• Generates Pipe Book report for pipe status and progress.
• Generates Joint History report for weld progress tracking.

Welding & Quality Control Management

• Loads approved WPS and qualified welders database.
• Assigns welders for Root, Hot, Fill, and Cap passes.
• Logs welding operations by location and pass combination.
• Monitors Fit-up, Welding, and NDT processes (RT, UT, DPT, MPT, etc.).
• Records GPS location of weld joints; visualizes progress in Google Maps.
• Tracks Punch Points and their resolution/liquidation.

Pre-Commissioning & Monitoring

• Monitors pre-commissioning activities for pipeline systems.
• Real-time updates at Pipe/Joint level via mobile app or barcode scanning.
• Offers configurable Reports & Dashboards using a built-in designer.

Benefits

• End-to-End Pipeline Management: Supports all phases of cross-country pipeline projects from planning to commissioning.
• Improved Visibility: Provides real-time insights into progress, resource usage, and compliance.
• Operational Efficiency: Streamlines coordination across multiple teams and locations.
• Risk Mitigation: Identifies delays and issues early through integrated monitoring tools.
• Cost Control: Tracks material and resource consumption to prevent overruns.
• Compliance Assurance: Ensures adherence to safety, quality, and regulatory standards.
• Scalability: Suitable for small to large-scale pipeline projects across varied geographies.
• Integration Benefits: Enhances project control through linkage with other EPCPROMAN modules.
• Audit Readiness: Maintains traceable records for inspections and client audits.
• Decision Support: Empowers stakeholders with actionable data for timely decisions.