PRCI Thermal Analysis is an industry-standard software tool developed to help pipeline engineers manage heat input and predict cooling rates during in-service welding. It is designed to reduce the risk of hydrogen cracking and burn-through, ensuring the safety and integrity of hot tap operations. The software supports full compliance with major industry standards and enables detailed thermal modeling for sleeves, branches, and other attachments.

Features

• Heat Input & Cooling Rate Modeling:
  • Predicts cooling rates to avoid hydrogen cracking.
  • Optimizes welding efficiency and safety for in-service pipelines.
• Detailed Thermal Analysis:
  • Calculates heat sink capacity for both pipe and attachments.
  • Includes microstructure analysis for accurate welding assessments.
• Batch Run Capability:
  • Run multiple thermal analysis cases simultaneously.
  • Modify mesh size and parameters for faster, deeper evaluations.
• Regulatory Compliance:
  • Supports API 1104, API 1107, ASME Section XI, CSA Z662, and other standards.
  • Ensures adherence to federal and professional hot tap welding regulations.
• User-Friendly Interface:
  • Easily assess welding attachments like sleeves and branches.
  • Streamlined workflows for faster project evaluation.

Benefits

• Improved Safety: Reduces the likelihood of burn-through and hydrogen cracking during hot tap welding.
• Faster Project Turnaround: Batch processing and parameter customization accelerate analysis.
• Enhanced Accuracy: Provides detailed thermal and microstructure insights for better decision-making.
• Regulatory Confidence: Built-in compliance with industry standards ensures audit readiness.
• Operational Efficiency: Enables safer, more efficient in-service welding without costly shutdowns.