OROS Rotor Balancing Solutions are specialized software modules designed for the precise balancing of both rigid and flexible rotors. These modules are suitable for use in shop environments or in-situ field applications and operate on OROS analyzers. The software supports single, dual, and multiplane balancing, accommodating a wide range of rotor types and operational conditions. It accepts input from various sensor types, including accelerometers, velocimeters, and proximity probes, and can handle up to 32 sensors depending on the instrument platform. Real-time data acquisition and high phase accuracy are achieved through advanced signal processing and a 6.4 MHz oversampled tachometer input. The software provides flexible weight map configuration, correction mass management, and features such as residual vibration prognostics and trim balancing. It is designed for both expert and non-expert users, offering automated report generation and compliance with ISO 1940 balancing quality standards.

Key Features

Single, Dual, and Multiplane Balancing Supports a wide range of rotor types and balancing scenarios.

• Single/dual plane for rigid rotors; multiplane for flexible rotors
• Up to 14 balancing planes and 32 sensor channels

Real-Time Data Acquisition and High Accuracy Ensures precise balancing operations.

• Real-time 1X amplitude and phase data
• 6.4 MHz oversampled tachometer for high phase accuracy

Flexible Weight and Correction Management Adapts to various balancing methods and requirements.

• Flexible weight map configuration (split or by step of 1°)
• Add/remove weight by drilling; keep or remove test mass

Prognostics and Reporting Facilitates analysis and documentation.

• “What if” feature for residual vibration prediction
• Automated report generation in multiple languages

User-Friendly Design Accessible for both experts and non-experts.

• Guided workflows and intuitive interface
• Compliance with ISO 1940 and balancing quality selection

Benefits

Improved Machine Reliability Reduces vibration and extends equipment lifespan.

• Minimizes unbalance-related wear and failures
• Enhances operational safety and performance

Operational Flexibility Suitable for both shop and field balancing.

• Supports in-situ and laboratory environments
• Handles a wide range of rotor sizes and types

Efficiency and Productivity Streamlines balancing processes.

• Real-time feedback accelerates correction cycles
• Automated reporting reduces manual documentation effort