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Mechanical IntegrityTenForce

End-to-end Mechanical Integrity software that manages asset lifecycles, maintenance scheduling, and compliance for manufacturing operations.

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Product details

Mechanical Integrity (MI) provides an end-to-end platform to manage equipment and assets from installation through decommissioning. It helps reduce risk, incidents, and downtime by giving operators and maintenance teams visibility into the asset lifecycle, inspection history, and safety compliance. The module coordinates maintenance scheduling, asset lifecycle management, and centralized inventory through web-based forms, checklists, and dashboards. Real-time data collection and analytics enable fast defect detection and predictive maintenance prioritization while maintaining full traceability of actions, parts, and procedures. Remote, mobile, and offline access supports on-site inspections even in disconnected environments. By integrating with other TenForce modules, MI unifies safety, quality, and environmental processes, boosting reliability, energy efficiency, and regulatory compliance.

Key outcomes include extended asset lifespan, reduced defects, improved safety, and streamlined audits. It records outages, failure analysis, and end-of-life decisions, and it supports automation of maintenance tasks to keep operations safe and compliant while maximizing uptime.

Features & Benefits

  • Maintenance Scheduling: Plan, prepare, execute, and follow up inspections. Identify and assign tasks and track their completion using escalating email notifications and dashboards that show completed, pending, and overdue tasks.
  • Asset Lifecycle Management: Maintain full asset lifecycle visibility, with viewable maintenance and inspection history. Ensure safety and technical oversight from commissioning through installation, maintenance, repair, and retirement or replacement of equipment.
  • Centralized Asset Inventory: Use web-based inspection forms and checklists to record consistent plant-wide inspection data and equipment-specific details, including location, part numbers, manuals, SOPs, and instrumentation diagrams.
  • Collect and Analyze Data: Analyze real-time data for quick defect detection, anomaly identification, and predictive maintenance prioritization. Keep a comprehensive asset history, including outages, malfunction analysis, and end-of-life decisions.