The MapleSim Web Handling Library is an add-on for MapleSim that provides modeling components for simulating roll-to-roll processes, such as the handling of paper, film, textiles, and foil. It enables system-level modeling and simulation of web tension, speed, and machine layout, helping engineers optimize web line performance, test control strategies, and reduce development time and costs by diagnosing performance issues virtually before hardware changes are made.

Key Features

Modeling Components for Web Handling Enables simulation of roll-to-roll processes.

• Simulate the handling of materials like paper, foil, plastics, and textiles
• Includes components such as rollers, drum brakes, unwind/rewind drums, and laminating modules

Tension and Speed Analysis Allows evaluation and optimization of web tension and speed.

• Analyze the effects of dancers, brakes, and drive drums
• Test and optimize tension control strategies without hardware changes

System-Level Simulation Supports virtual prototyping and layout exploration.

• Explore and test different machine layouts rapidly
• Diagnose and resolve performance issues using simulation tools

Expanded Modeling Libraries Provides a wide range of components and enhanced usability.

• Includes new and updated components (e.g., variable nip roller, flip direction for web flow)
• Enhanced user experience with more connector choices and productivity features

Integration and Export Facilitates deployment and integration with other tools.

• Export models as FMUs or C code for integration into downstream applications
• Supports digital twin and virtual commissioning workflows

Benefits

Reduced Development Time and Cost Speeds up design and troubleshooting processes.

• Virtual testing reduces the need for physical prototypes
• Early diagnosis of issues lowers development costs

Improved Web Line Performance Optimizes machine operation and product quality.

• Enables tuning of tension and speed for better material handling
• Helps prevent defects and material waste through accurate simulations

Flexible and Scalable Modeling Adapts to various roll-to-roll system configurations.

• Supports both simple and complex web handling layouts
• Easily integrates with other MapleSim libraries for broader system simulation