Overview

FATool Shop Floor Data Access is a comprehensive solution designed to enhance the management and accessibility of production data on the shop floor. It addresses the challenges posed by declining batch sizes, increasing part diversity, and just-in-time manufacturing processes by providing real-time information flow between production lines and central systems. This central administration of tools and operational resources ensures efficient data delivery, feedback, and archiving capabilities.

Features and Capabilities

• Tool Inventory Integration: Seamless connection to tool inventories, lift systems (e.g., Kardex, Hänel), and automatic tool dispensers, facilitating efficient tool management.
• Tool Presetting and Mounting: Integration with tool presetting devices and mounting systems, including difference calculation, to ensure accurate tool setups.
• Presetting Device Interfaces: Compatibility with all standard presetting devices such as Zoller, Kelch, and DMG, enabling smooth data exchange.
• Tool Administration: Management of all physically present tools, including cutting data and tool life tracking, to optimize tool usage and maintenance.
• DNC Solution: Direct Numerical Control (DNC) solution for the transfer of NC data and actual tool data, ensuring precise machine operations.
• Automatic Data Conversion: Automatic conversion of actual tool data into control formats (loading/unloading programs) for seamless machine communication.
• Machine Occupation Monitoring: Automatic read-out of machine occupation and tool magazine data for difference calculation, aiding in efficient resource allocation.
• Machine State Recording: Recording and processing of machine states or error messages to monitor performance and facilitate timely maintenance.