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CALIPRI XHexagon

Automated on-track measurement of wheelsets for the rail industry.

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Product details

Overview

CALIPRI X is an automated, permanently installed on-track wheelset measurement system designed for the rail industry. It replaces time-consuming and costly manual wheelset measurements by delivering precise results in seconds, immediately identifying out-of-tolerance areas. The system measures all wheelset parameters according to the European standard EN 15313, including wheel profile, diameter, back-to-back distance, equivalent conicity, camber, and wheel toe. By providing an accurate understanding of wheelset conditions, CALIPRI X enables rail operators to transition from interval-based to condition-based maintenance, and ultimately to predictive maintenance, facilitating better resource planning and significant operational cost savings.

Features and Capabilities

  • Automated measurement of all wheelsets, saving labor and costs.
  • Proven CALIPRI non-contact optical laser scanning and profiling technology ensures highly accurate and reliable results.
  • Quick measurement results delivered in seconds, allowing for immediate identification of out-of-tolerance areas.
  • Automated data transfer to the cloud with CALIPRI Predictor, enabling access to results from any device with full traceability.
  • Smart trend analysis of wheel wear with CALIPRI Predictor, supporting condition-based and predictive maintenance, extended intervals, and reduced fleet lifecycle costs.
  • Rugged design for 24/7 all-season operation, ensuring year-round availability of measurement results.
  • Temperature control and compensation for accurate measurement in all weather conditions.
  • Remote system diagnostics and support for quick technical assistance.
  • Easy installation on existing tracks, such as in front of depots, workshops, washing facilities, or sidings, enabling frequent measurements without extra effort or costs.
  • Enhanced maintenance efficiency by reducing labor costs and increasing availability of measurement results.
  • Connectivity and analysis tools that facilitate data-driven decision-making.
  • Compliance with European standard EN 15313 for safety and regulation adherence.
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