3DCS Variation Analyst CAA V5 Based is a powerful tolerance analysis solution fully integrated into Dassault Systèmes CATIA V5. Activated as a workbench, it simulates part and process variation using Monte Carlo, Equation-Based, and Sensitivity Analysis. It helps manufacturers reduce defects, improve product quality, and make informed decisions through advanced simulation and visualization tools.

Features

• Integrated Simulation: Seamlessly operates within CATIA V5 to simulate 3D stack-ups and product assemblies.
• GD&T Optimization: Uses embedded GD&T (FT&A / PMI) to validate and optimize tolerances directly from CAD.
• Perceived Quality Visualization: Creates life-like images showing worst-case scenarios to assess visual impact.
• Variation Source Identification: Pinpoints variation sources in parts or processes to improve quality without costly changes.
• Iterative Design Simulation: Allows simulation of design changes to find optimal conditions for quality and cost.
• Reporting & Collaboration: Generates detailed engineering and management reports, and measurement plans for production.
• Digital Twin Capabilities: Simulates fixtures, tooling, and multi-stage manufacturing processes.
• GeoFactor Analysis: Evaluates geometric relationships and their impact on dimensional quality.

Benefits

• Reduced Lead Times & Scrap: Early detection and correction of variation sources.
• Improved Product Quality: Enhanced control over build and perceived quality.
• Cost Optimization: Enables design changes without expensive tolerance adjustments.
• Enhanced Collaboration: Facilitates communication across teams with comprehensive reports.
• Manufacturing Efficiency: Supports measurement planning and variation monitoring in production.
• Scalable Solution: Part of DCS’s scalable platform for enterprise-wide tolerance analysis.